Intehservis offers optimization of existing technological processes for machining plants. The goals of optimization could be various: efficiency improvement, manpower input reduction, machining costs reduction, product quality improvement. Our specialists will test the existing technology on pick regression moments and suggest optimization program with economic efficiency evaluation free of charge.
The process efficiency improvement is achieved by implementing high-performance machining methods, using of alternative cutting materials, path optimization and integrating of path operations. Intehservis has large information resources on implementing and usage of innovative methods of machining as well as a database of the most of cutting tools used in world automobile industry. Basing on this knowledge and evaluating possible ways of its appliance to specific case, alternative technological process to meet the aims and goals of optimization is developed.
Gradual optimization of each production process in some time leads to full optimization of the whole production. We have an experience of 80% costs reduction by implementing alternative technology. In most cases the pay-off period of implementations is about half a year, and after that period innovations start to bring profit. Statistically, if optimization cost is 1,000,000 rubles (approx. 10% of annual tech. process expenses), in a year the amount of money saved by the implementations equals to 3,000,000. Analysis shows that 30% cost reduction is common and stable figure and could be used for evaluating expenses and economy.